Zippo Flint Wheel Replacement | Lifestyle

by DaveSabot

There are few products that enjoy the same reputation for quality as do Zippo lighters. Part of the durability and reliability of these devices is due to their being enormously simple in their manufacture. This simplicity means that there are few parts to break and that reliable service is the norm. The one part that can be a challenge to replace is the flint wheel. Most users, however, will find themselves able to handle the task.

One will need a small punch, a rivet gun and a replacement wheel to complete this task. Begin by disassembling the entire lighter. This means taking out the cotton reservoir, the felt, the flints and the flint retainer spring. Set these parts out so that they can dry. One does not want lighter fluid on the surfaces when they're performing this task. After the lighter is dry, it's time to remove and replace the flint wheel.

Use the punch to gently remove the rivet that holds the flint wheel in place. If one is using a flint wheel off of a different Zippo, remove that wheel first to practice. The rivet should not take a great deal of force to dislodge. After the flint wheel drops out, place the new one in the correct position and use the rivet gun to fasten it in place. Test the wheel to make sure it's set up correctly.

The wheel should rotate perfectly straight and it should not catch on any part of the rivet or bracket. If it does, remove the rivet and repeat the procedure until it's set up correctly. After all has been demonstrated to be in proper working order, replace all the parts of the lighter and refill the fluid and the flints. Test light it a few times to make certain that the flint wheel is firmly in place and to make sure that it strikes the flint correctly.

Zippos do come with lifetime warranties in most cases so it may be advisable to take the lighter to a tech or to send it in before attempting this oneself. The procedure, however, is so easy that anyone should be able to successfully replace the part. One can check online or at lighter stores for flint wheels which are very inexpensive. Remember to always empty the lighter of fluid before doing this. Hitting the rivet may cause a spark or two.

DISCLAIMER: This article is provided as information only and is not to be taken as financial advice.

Dave Sabot is the owner of specialty lighters store. With expert knowledge of cigar accessories, including Zippo lighters, Dave also owns an online cigar humidor store.